With literally hundreds of home improvement tools and products in commerce, Hobart obviously could not skip the obvious necessity of plasma cutters either. Sure, these sophisticated machines are not recommended to every DIY newbie, yet they make some of the most important tools for both home craftsmen and small business owners. In the attempt to cover a wide category of customers, Hobart has released multiple plasma cutters. They tackle a few different levels of experience, as well as unique necessities. Go through our plasma cutter reviews before figuring which option is more appropriate for you. We’ve made a curated list of 5 best Hobart Plasma cutters available in the market. You may read our detailed reviews by clicking the title of each plasma cutter.

Hobart 500548 Airforce 500i 

Hobart 500548 500i[/easyazon_link]

Hobart 500548 500i Plasma Cutter is rated to be one of the leading plasma cutters in commerce these days. Keep in mind that this is not a random investment. Whether you use this cutter at home or for your contracting business, you should never alter quality to save a little. Sure, some people may choose the cheapest units, yet they will usually come back to get a different one. Despite its exquisite diversity, Hobart’s model is extremely easy to use and does not require any skills. Setting it up is piece of cake. You can use your intuition, without having to bother with the owner’s manual. It can weld within seconds only.

No skills are needed either. Just enjoy the inverter design, as well as the top-notch technology pack. The unit works from 115 or 230 VAC power. It also uses the MVP (Multi-Voltage Plug). It weighs less than 30 pounds, while the cutting metal thickness varies according to the metal.

Hobart 500493 Airforce 625 

]Hobart 500493 Airforce 625 Plasma Cutter[/easyazon_link]

Unless you run the leading business in the area, chances are you do not necessarily need the most expensive plasma cutter in commerce. This is when Hobart 500493 Airforce 625 Plasma Cutter steps in. It is affordable, simple to use and provides a top-notch output. The best part about this plasma cutter is the fact that it is compatible with plenty of welders. It only requires a 240v generator outlet and 8kW or more. However, once you get your hands on it, you can use it in small shops, light fabrication and construction, prototype design, maintenance and so on. It is basically versatile and ready to use as soon as you get the package.

Although it weighs 60lbs, it is quite portable and comes with the wind tunnel technology. Moreover, it has a cooler that starts running when overused. This fan is available on demand though. The cutting thickness goes up to 7/8”, yet it also depends on the materials you rely on.

Hobart 500474 AirForce 400 

Hobart 500474 AirForce 400 27a Plasma Cutter[/easyazon_link]

Hobart 500474 AirForce 400 Plasma Cutter comes with a reliable pilot arc system. It ads to the efficiency, but it also lowers the interference risks. After all, the low current may allow a particular level of interference with nearby electronics. The system is not great for safety only, but it also adds to the consumable lifespan and cutting precision. As a direct consequence, Hobart’s cutter can go through all kinds of metals, including problematic surfaces and uneven areas.

The plasma cutter weighs under 50 pounds. It may not be too lightweight, but it is quite portable, so you can use it on the field too, depending on your business. Portability is also underlined by the convenient storage area for consumable parts. Keep in mind that the cutting thickness varies around 5/8”, yet it also depends on what material you try to cut. The good news is that you have LED safety indicators for power and pressure, so keep an eye on them while working.

Hobart Airforce 500534 250ci 

Hobart 500534R 250ci Reconditioned A-Stock AirForce Plasma Cutter[/easyazon_link]

Hobart Airforce 500534 250ci has most of the features you might expect in a plasma cutter. With all these, it is extremely cost efficient and affordable. It adds value to your money, but it also represents a leading product for both DIY operations in your garage and business tasks on the field. You will love the possibility to use this cutter right out of the box. Sure, it requires a short setup, but you do not even need to check the owner’s manual. Everything is intuitive, from setting the unit up to running it. Plug it in and start cutting metal.

If you are looking for something that does not imply using air compressor, this model is excellent for you. Basically, the air compressor is built-in, so you can forget about external units. You just need to plug it into a socket and it will start working right away. This is one of the features that can make the difference in the long run. Although it looks like a small detail, the hose length makes this product even more convenience. You can reach to hardly accessible areas, without worrying about being held back.

Hobart Airforce 500546 700i 

]Hobart Airforce 500546 700i[/easyazon_link]

Hobart Airforce 500546 700i might be the ideal choice if you need to cut steel with 7/8” in thickness or lower, yet some reviewers claim that it can go slightly farther than that. Sure, it does not mean that you have to abuse the plasma cutter. The new technology power inverter reduces its size, but without altering its performance. The cutting tip leaves no room for mistakes either. It is enhanced with an air cooling mechanism, which keeps the tip cool as you operate it. Results are obvious – the unit is way more durable, while most customers forget about replacing the tip.

Portability is among the main characteristics of this unit. It is lightweight and comes with a user friendly control panel. Even if you have never used a plasma cutter before, you will face no problems in adjusting settings.


Hobart plasma cutters easily raise to anyone’s expectations. These devices are designed to make one’s life easier, but they require special attention. Consider both your current needs and the potential necessities that may arise later on. A plasma cutter is not a toy, so the task of choosing the right model might give you plenty of headaches.